The government has constantly been pursuing plastic waste management since the rate at which plastic waste is generated is alarming. If this issue is not addressed well in time, the plastic in the dump yards will start leaking and invading all the environmental factors like soil, air, water, etc.
This can have hazardous effects on all living beings. The JB group started a venture JB Ecotex and soon emerged as the best RPSF manufacturer in India.
About JB Ecotex
JB Ecotex is an endeavor to eliminate the maximum amount of plastic waste and transform it into high-quality recycled polyester staple fibre. We constantly innovate and upgrade our technology and expertise to ensure that the products offered after plastic recycling meets all quality standards.
Plastic products are used across various industries according to their utility. We use all possible varieties of recyclable plastic to make high-class PET flakes. These flakes are either supplied to different product-making companies or transformed into fine RPSF, which serves as raw material for industries like clothing, furnishing, automobile, etc.
The journey began as an Recycled Polyester Staple Fibre (RPSF) manufacturer in Gujarat, and today, we at JB Ecotex have recycling plant units across the country.
Eco-friendly Recycled Polyester Staple Fiber (RPSF)
RPSF, recycled polyester staple fibre, results from recycled PET bottles and polyester scraps. This fibre has some salient features like high heat resistance, great strength, water absorption, and high abrasion resistance.
Besides being used in clothing, fibre is also used as insulation material, filtration industry, in non-woven carpets, fillings for pillows, cushions, fishing nets, and much more.
As leading rPET flakes manufacturers in India, we offer different types of polyester fibre, which can be categorized based on the following parameters:
Length: Usually, higher lengths are in demand as it gives liberty to the product manufacturers. We use our years of expertise as rPET flakes producers and cater to the varied needs of our clients.
Stretchability: This parameter deals with the aspect where the material can be stretched without damage. Top rPET flakes manufacturers in Surat render fiber with high elasticity and strength.
Oil pickup: We make a fiber that has good strength and a glossy finish for which we spray a certain amount of oil on the fiber. This oil is absorbed and helps improve the quality.
Shades and colour fastness: We are amongst the few rPET flake manufacturers in Surat who offer a variety of shades in the fiber category. We also ensure that our products are colour fast, so they will not fade or get dull after use.
Fiber type: Recycled polyester can be hollow conjugate and non-conjugate siliconized fiber. The other type is solid siliconized or non-siliconized fiber. We are a major RPSF manufacturer in Gujarat, making all fiber types cater to different industries.
How the best PET flakes manufacturers in India make RPSF
Making eco-friendly Recycled Polyester Staple Fibre (RPSF) needs advanced expertise with technology and processes. Here is a description of how we make fiber at JB Ecotex.
Waste collection and segregation: The first step of plastic recycling is collecting PET bottles and other recyclable plastic scraps. This waste is segregated, bales are made, then supplied to the plant. All the contamination is removed before it reaches the rPET flakes producer.
Cleaning: The bales are introduced into crushing machines, which break the waste into 12-15mm flakes. These flakes are then washed with a 2% Sodium hydroxide solution. All the glue, dirt, stains, and stickers are removed easily.
Drying: All major rPET flakes manufacturers in India use high-end technology in each step. In the drying process, huge vacuum dryers eliminate moisture which may interfere with product quality in later stages.
Fibre spinning: The PET flakes are introduced to an extruder where a spinneret produces filaments and is collected in cans as solid or hollow fibre. Each fibre can is put in a chemical bath where several rounds of combining and stretching take place.
Under the brand name “ReNAYA,” JB Ecotex is providing Recycle Polyester Staple Fibre (RPSF) with dyeing assurance across variants such as Ivory White, Hansa White and Feher White in diverse cuts and deniers.
With ReNAYA, we are even offering Recycle Polyester Staple Fibre (RPSF) in black colour, which is like virgin black polyester staple fibre in quality specifications. Our ReNAYA fibre is set to revolutionize the industry and contribute to a better future.