In recent years, the textile industry has witnessed a significant shift towards sustainable and eco-friendly practices. One of the key contributors to this movement is the production of recycled polyester staple fibre (RPSF), which is made from recycled polyethylene terephthalate (PET) materials such as used water and cold drink bottles. India has emerged as a leading manufacturer and exporter of RPSF, with companies like JB Ecotex playing a significant role in this sector.
Indian Manufacturing Advantage
Indian manufacturers have several advantages that make them well-suited for producing high-quality RPSF. Firstly, the country has a large supply of post-consumer PET waste, which is the primary raw material for RPSF production. This abundance of raw materials, combined with the availability of advanced technology and skilled labour, enables Indian manufacturers to produce RPSF at a lower cost compared to their international counterparts.
Secondly, Indian manufacturers have developed expertise in producing a wide range of RPSF products with varying deniers, cut lengths, and properties. This versatility allows them to cater to diverse customer requirements, from the production of non-woven carpets and technical textiles to the manufacturing of high-performance garments and automotive components.
Super High Tenacity RPSF
Super high tenacity RPSF is a specialised type of RPSF that is known for its exceptional strength, durability, and resistance to abrasion. This type of fibre is particularly useful in applications where high-performance properties are required, such as in the production of sewing threads, ropes, cords, and safety belts.
Indian manufacturers have developed a range of super high-tenacity Recycled Polyester Staple Fibre products that meet the demanding requirements of various industries. For instance, JB Ecotex offers RPSF with deniers ranging from 1.2 to 15, and cut lengths from 25 to 102 mm.
Did you know that the stitching threads in our denim are made using Super High Tenacity Recycled Polyester Staple Fibre? This specialised fibre's exceptional strength and durability make it ideal for applications where ruggedness and reliability are paramount. Using Super High Tenacity Fibres in their sewing threads manufacturers can ensure superior performance while contributing to a more sustainable and eco-friendly approach to garment production.
That’s not all. The ropes used in mountaineering and rock climbing are often made from SHT due to its exceptional strength and durability. Similarly, the safety belts used in cars and aircraft are also made from SHT due to their high tensile strength and resistance to abrasion.
Eco-Friendliness and Sustainability
One of the most significant advantages of RPSF is its eco-friendliness and sustainability. The production of RPSF from post-consumer PET waste helps to reduce plastic pollution and conserve natural resources. Indian manufacturers like JB Ecotex are at the forefront of this sustainable movement, recycling vast quantities of plastic bottles to create RPSF and reduce environmental impact significantly.
Here are some statistics to further highlight the significance of Recycled polyester Fibre in India today:
1. According to the report, ‘To Promote Growth of Man-Made Fibre Textile Industry in India – Roadmap to Identify Gaps & Suggest Measures’ of the Ministry of Textiles, the production of polyester staple fibre in India has increased from 1.02 million tons in 2011 to 1.51 million tons in 2017.
2. According to the Plastic Export Promotion Council (PLEXCONCIL), India exported around 1.5 million tonnes of recycled polyester staple fibre in the financial year 2021-22, indicating the country's significant role in the global RPSF market.
3. The Indian Technical Textile Association (ITTA) estimates that the Indian technical textile market, which includes applications for RPSF like non-wovens, filters, and geotextiles, is expected to grow at a CAGR of 12% from 2020 to 2027.
In conclusion, Indian manufacturers have established themselves as leaders in the production of super high-tenacity recycled polyester staple fibre. With their access to abundant raw materials, advanced technology, and skilled labour, they are well-positioned to meet the growing demand for sustainable and high-performance textile products. As the world moves towards a more eco-friendly and sustainable future and through various directives issued by the Indian Government, the role of Indian manufacturers in the RPSF sector is likely to become even more significant.
