Polyester Staple Fiber

PSF - Polyester Staple Fiber

“Natural commodities are a finite resource”. This statement has been our motivation in our search for an alternative substance that would meet the immense industrial requirement for a sustainable resource which could also help to battle environmental issues that every country currently faces.

JB Group is specially known for its qualitative products and a variety of textile products. To satisfy our accountability towards the environment, we produce eco-friendly products which satisfy our client’s demands and also helps in protecting our environment through recycling of waste materials. Our operations as a Polyester staple fiber manufacturer are equally as beneficial to the environment as they are to our clients and we believe this positive relationship will carry us through to a bright future in the textile industry.

Why Choose Our Polyester Staple Fiber?


JB Ecotex offers eco-friendly Recycled Polyester Staple Fibre made out of PET bottles. Recycled Polyester Staple Fiber refers to synthetic polyester produced using PET chips, another eco-friendly product of ours. Our products are created to tend to all your needs, here are some advantages you will benefit from by using our products.

Cheaper than other alternatives

Reduces company manufacturing costs

Available in large quantities, without limits

Various options (color, specifications) to choose from

High-quality raw materials

Export option available

Lowers business operation costs

Compliance with various environmental and recycling committees

The main attraction of RPSF is that it is sustainably created which helps other companies to produce eco-friendly products. We stand proud in waging an initiative to urge other manufacturers to bear the “Green” tag and abide by environmentally approved approaches.

Quality Assurance certified


Quality is no concern when buying from us. We are an ISO 14001:2015 & ISO 9001:2015 approved company since 2017 and have passed screening for harmful substances against the Oeko-Tex Standard 100 testing issued by the International Association for Research and Testing in the field of textile ecology. Another certification we have been awarded with has been given to us by the Global Recycled Standard association to assure we strictly comply with the rules and regulations regarding responsible Social, Environmental, and Chemical practices throughout the entire process of our operations

Unique Uses of Our Products


Polyester is a famous fabric that can be used anywhere to make a wide assortment of products. Our RPF can be used to make polyester fabric which is a vital raw material for many industrial manufacturers. This fabric can also be used to produce home linen, furniture upholstery, automobile interiors, textile industry, and many more important uses can be found. The major use of our products is to produce above standard clothing fabric on a mass scale to cater for the ever-growing need for clothing items.

Our Process


Our manufacturing process applied to make PSF is an updated one that makes use of advanced technological equipment that limits wastage and keeps resource consumption to a minimal amount. Every step of our manufacturing procedure is done with care to assure superior quality is turned out in every bale of polyester staple fiber. During this process, no harm is done to the environment and air, water, land sources are left untouched and more scenic due to the removal of unpleasant Polyethylene terephthalate (PET) bottles.

PET bottles are becoming a nuisance to the environment. By recycling them we are turning this waste material into an economically valuable resource which reduces the stress on depletable natural resources.

Process used in making our Polyester Staple Fiber

We first collect PET bottles which will be the starting material for our manufacturing.

The bottles collected are then sorted according to colour and processed for the next step.

In this step the bottles are loaded onto a conveyor belt and labels are picked off. The bottles are also washed to remove dirt and remaining labels.

The cleaned bottles are crushed to reduce volume and assist in the next step.

Crushed bottles are now fed into a shredding machine which cuts the bottles into small shards called Recycled PET Flakes, these flakes make it easier to process and transport the material.

These PET flakes are then implemented into the fiber production procedure by melting the flakes.

The melted flakes mixture is continuously cooled and stretched out to make high-quality fiber that is both durable and attractive and this gives it multi-purpose capability.

As a manufacturer of these unique products, it is our duty to create awareness about the benefits of renewable resources by promoting and supplying Recycled Polyester fiber to local and national textile markets. Apart from being a prestigious manufacturer, we are also deeply involved in being a leading supplier of Polyester staple fiber to all markets which have a requirement for it in industrial processes.

It is and will always be our continuous endeavour to satisfy our customers with regular upgrades / changes /additions in our product portfolio. As a well-known Polyester Staple Fiber company, we have a dedicated Research and Development department containing modern equipment and a team of expert professionals who are experienced in creating new products for clients to buy and make new products which will fulfil modern textile market trends. All products are carefully made by considering the market gap and feedback from our valued customers.

We are proud of our impressive product catalogue that gives clients a chance to pick an item based on different color shades or varying specifications required for a particular purpose or function. We currently have 4 Polyester Staple Fiber options to choose from. Our extant products are:

Super Off White

Denier :- 1.2,1.4 & 3,6,15

Cut length :- 25,28,32,34,38,44,51,64,76 & 102 mm

Tenacity :- 1.2D, 1.4D ≥ 5.8 gms/denier

Elongation :- 23 ± 2%

Crimps / inch :- 10±2

Oil pick up :- 0.15 - 0.18%

Packing :- 350 kgs per bale

Remark :- Also Known as Raw White or Natural White

Milky White

Denier :- 1.2,1.4 & 3,6,15

Cut length :- 25,28,32,34,38,44,51,64,76 & 102 mm

Tenacity :- 1.2D, 1.4D ≥ 5.8 gms/denier

Elongation :- 23 ± 2%

Crimps / inch :- 10±2

Oil pick up :- 0.15 - 0.18%

Packing :- 350 kgs per bale

Remark :- This product contains optical brightener

Vanilla White

Denier :- 1.2,1.4 & 3,6,15

Cut length :- 25,28,32,34,38,44,51,64,76 & 102 mm

Tenacity :- 1.2D, 1.4D ≥ 5.8 gms/denier

Elongation :- 23 ± 2%

Crimps / inch :- 10±2

Oil pick up :- 0.15 - 0.18%

Packing :- 350 kgs per bale

Remark :- Pure white color without any added coloration

Dope Dyed Black

Denier :- 1.2,1.4 & 3,6,15

Cut length :- 25,28,32,34,38,44,51,64,76 & 102 mm

Tenacity :- 1.2D, 1.4D ≥ 5.8 gms/denier

Elongation :- 20 ± 2%

Crimps / inch :- 10±2

Oil pick up :- 0.15 - 0.18%

Packing :- 350 kgs per bale

Remark :- Black coloration which can be used to make black and other dark fabrics.

Polyester staple fiber is our finished product, as a raw material we also offer Hot Washed PET Flakes that are used to make RPF. It is available in two colors: white and green.

Hot Washed White Flakes

Particular Unit Parameter
BULK DENSITY KG/M^3 Minimum 300
% Moisture Percentage (%) Less than 1.5
SIZE(3mm-14mm)
Less than 3mm More than 14mm
Percentage (%) Percentage (%) Less than 8% Less than 2%
Contamination
PVC/PC METAL Other
PPM (mg/kg) PPM (mg/kg) PPM (mg/kg) Less than 250 Less than 50 Less than 100
Packing
- Big JUMBO BAGS (About 350KG)

Hot Washed Green Flakes

Particular Unit Parameter
BULK DENSITY KG/M^3 Minimum 300
% Moisture Percentage (%) Less than 1.5
SIZE(3mm-14mm)
Less than 3mm More than 14mm
Percentage (%) Percentage (%) Less than 8% Less than 2%
Contamination
PVC/PC METAL Other
PPM (mg/kg) PPM (mg/kg) PPM (mg/kg) Less than 250 Less than 50 Less than 100
Packing
- Big JUMBO BAGS (About 350KG)

Renowned PSF Exporters in India


We began our humble beginnings on the national highway just on the outskirts of Surat, a popular textile hub in Gujarat, India. Our name became closely associated with value and reliability as a PSF supplier in Surat. But as our operations began to grow, we began to think big and noticed a niche in the international market that required our products. This made us realize that apart from being a PSF manufacturer in India, we could also export our products to clients in foreign countries who needed them. As we started this, our international profile began to flourish and today we are a prominent Polyester Staple Fiber Supplier and Exporter. Our exporting country list contains many countries and we are aiming to grow the number of locations in the near future.

Client Satisfaction


Being completely client-oriented, JB Ecotex strives to take all possible measures to make sure every order placed is met with full satisfaction by the client. In case we do not meet the brief, we are always bettering ourselves using the valuable feedback given to us by clients, both locally and abroad. We strongly believe that through effective communication with our community, we will be able to progress our abilities and management skills in a way that meets all expectations regarding our business. Our aim is to become a world-famous PSF company in Surat. That said, we hope you have a pleasant and positive experience when dealing with us and our products.

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